6061 Aluminum Hydraulic Tube 3/8" wall thickness TIG welder settings
scroll to bottom for exact settings used
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WELD PROCESS = TIG, GTAW, GAS TUNGSTEN ARC WELDING
METAL TYPE = ALUMINUM 6061
THICKNESS = 3/8" WALL THICKNESS TUBE
WELD TYPE = PARTIAL PEN GROOVE
JOINT TYPE = BUTT
POSITION = ROLLED ON TURNTABLE
AMPERAGE =225 AMPS CONTROLLED WITH FOOT PEDAL
TUNGSTEN = 2% LANTHANATED, 3/32"
FILLER WIRE = 3/32” 4643
POLARITY = AC
GAS FLOW = 15 CFH argon/helium mix
CUP SIZE = 5
ADDITIONAL SETTINGS = AC BALANCE 35% CLEANING, AC FREQ 100HZ
PRE FLOW = manual
POST FLOW = 10 SEC
NOTES AND TIPS: ROUNDED TIP PRIOR TO WELDING FOR HIGH AMPERAGE CONSISTENCY
Aim for an arc length that is equal or less than the diameter of your tungsten electrode.
Torch angle can be forgiving provided your arc length is tight.
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